Basics of Industrial Instrumentation for Steel, Power, Oil & Gas Industry

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About Course

🕒 Duration: 20-30 Hours (Self-Paced / Instructor-Led)
🎯 Level: Beginner to Intermediate
🎓 Ideal for: Engineers, Technicians, Students, and Industry Professionals
📍 Mode: Online 

📌 Content Outline:

1️⃣ Introduction to Industrial Instrumentation
2️⃣ Measurement Fundamentals & Industrial Standards
3️⃣ Temperature Measurement & Applications in Steel & Power Plants
4️⃣ Pressure Measurement & Monitoring in High-Temperature Processes
5️⃣ Flow Measurement Techniques for Gas, Steam, and Liquids
6️⃣ Level Measurement in Storage Tanks & Process Units
7️⃣ Vibration & Speed Measurement in Rotating Equipment
8️⃣ Industrial Control Systems (PLC, DCS, SCADA) for Automation
9️⃣ Communication Protocols (HART, MODBUS, PROFIBUS) in Process Plants
🔟 Instrumentation Maintenance, Calibration & Troubleshooting
🔹 Case Studies & Real-World Applications

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What Will You Learn?

  • 📌 Content Outline:
  • 1️⃣ Introduction to Industrial Instrumentation
  • 2️⃣ Measurement Fundamentals & Industrial Standards
  • 3️⃣ Temperature Measurement & Applications in Steel & Power Plants
  • 4️⃣ Pressure Measurement & Monitoring in High-Temperature Processes
  • 5️⃣ Flow Measurement Techniques for Gas, Steam, and Liquids
  • 6️⃣ Level Measurement in Storage Tanks & Process Units
  • 7️⃣ Vibration & Speed Measurement in Rotating Equipment
  • 8️⃣ Industrial Control Systems (PLC, DCS, SCADA) for Automation
  • 9️⃣ Communication Protocols (HART, MODBUS, PROFIBUS) in Process Plants
  • 🔟 Instrumentation Maintenance, Calibration & Troubleshooting
  • 🔹 Case Studies & Real-World Applications

Course Content

Module 1: Introduction to Industrial Instrumentation
🔹 Role of Instrumentation in Steel & Power Plants 🔹 Basic Components: Sensors, Transmitters, Controllers, Actuators 🔹 Impact on Productivity, Safety, and Energy Efficiency

  • 1.1 What is Industrial Instrumentation?
  • 1.2 Importance of Instrumentation in Steel & Power Plants
  • 1.3 Components of an Instrumentation System
  • Introduction to Industrial Instrumentation

Module 2: Measurement Fundamentals & Industrial Standards
🔹 Accuracy, Precision, Resolution, Sensitivity 🔹 Calibration Principles & Industry Standards (IEC, ISO, ANSI, ISA) 🔹 Error Analysis & Signal Noise Reduction Techniques

Module 3: Temperature Measurement in Steel & Power Plants
🔹 Types of Temperature Sensors & Their Selection: ✔ Thermocouples (K, R, S Types) – Used in furnaces & boilers ✔ RTDs (Resistance Temperature Detectors) – Used in heat exchangers ✔ Infrared Pyrometers – Non-contact measurement for molten metal & turbines 🔹 Applications in Steel Industry: ✔ Monitoring Furnace & Blast Furnace Temperature ✔ Heat Treatment Process Control 🔹 Applications in Power Plants: ✔ Boiler Temperature Control ✔ Steam Turbine Temperature Monitoring

Module 4: Pressure Measurement & Monitoring
🔹 Types of Pressure Sensors & Their Working: ✔ Bourdon Tubes, Strain Gauges, Piezoelectric Sensors 🔹 Application in Steel Plants: ✔ High-Pressure Monitoring in Blast Furnaces ✔ Oxygen & Gas Pressure Control in Rolling Mills 🔹 Application in Power Plants: ✔ Steam Pressure Monitoring in Boilers & Turbines ✔ Vacuum Pressure Control in Condensers

Module 5: Flow Measurement in Steel & Power Industry
🔹 Common Flow Measurement Devices: ✔ Orifice Plates & Venturi Meters (for Steam & Air) ✔ Magnetic Flowmeters (for Liquid Flow) ✔ Ultrasonic Flowmeters (for Gas Flow) 🔹 Steel Industry Applications: ✔ Cooling Water Flow Measurement in Steel Plants ✔ Gas Flow Monitoring in Blast Furnaces 🔹 Power Industry Applications: ✔ Steam Flow Control in Turbines ✔ Fuel Oil Flow in Power Generation

Module 6: Level Measurement in Industrial Processes
🔹 Techniques for Liquid & Solid Level Measurement: ✔ Float Type, Radar, Ultrasonic & Capacitive Level Sensors 🔹 Steel Plant Applications: ✔ Monitoring Molten Metal Levels in Ladles & Converters ✔ Water & Chemical Storage Tanks in Process Units 🔹 Power Plant Applications: ✔ Boiler Drum Level Control ✔ Coal Bunker & Ash Handling System Level Monitoring

Module 7: Vibration & Speed Measurement in Rotating Equipment
🔹 Types of Vibration Sensors: ✔ Accelerometers, Eddy Current Probes 🔹 Steel Industry Applications: ✔ Monitoring Bearings & Rotating Machinery in Rolling Mills 🔹 Power Industry Applications: ✔ Turbine Vibration Monitoring for Predictive Maintenance ✔ Generator Speed Control Systems

Module 8: Industrial Control Systems (PLC, DCS, SCADA)
🔹 Overview of Control Systems & Their Role in Process Automation 🔹 PLC & DCS in Steel & Power Industry: ✔ PLC Programming for Process Control (Ladder Logic) ✔ DCS for Large-Scale Automation 🔹 SCADA for Real-Time Monitoring & Control: ✔ Data Acquisition & Industrial Alarms ✔ Case Study on Steel Plant Process Monitoring

Module 9: Industrial Communication Protocols
🔹 Introduction to Field Communication in Process Industries ✔ 4-20mA & 0-10V Signal Transmission ✔ HART (Highway Addressable Remote Transducer) ✔ MODBUS, PROFIBUS – Application in Plant-Wide Control

Module 10: Instrumentation Maintenance, Calibration & Troubleshooting
🔹 Common Issues in Sensors & Transmitters 🔹 Calibration Methods & Tools Used in Process Industries 🔹 Troubleshooting Techniques & Preventive Maintenance Plans

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